Printing with the Environment in Mind

The folowing case study was originally published by AGFA Graphic Systems in 2005.

Raising the Printing Bar

Company: Flaire Print Communications
Type: Commercial Printer
Size: 15 employees
Location: Minneapolis, Minnesota USA

Minnesota Printer Supplies Quality with a Conscience

Every morning when they head to work, Mark and Mike Kuzma think of the two most important things they must do during the course of the day: one, they try to make their company better; and two, they try to stay ahead of the competition. The Kuzma brothers head up Flaire Print Communications – Mark’s the president and Mike’s vice president of production – a mid-size commercial printer with 15 employees, based in Minneapolis, Minnesota. The company specialises in business stationery and collateral marketing materials, along with digital printing.

For some, the idea of being an earth-friendly printer is an exercise in futility – one cannot be friendly to the earth if one’s job is to produce reams of print for as many clients as possible. The Kuzma brothers, however, have found a way to provide high quality print for their clients, but in a way that helps keep the earth – and their consciences – clean.

Keeping it Clean

The Kuzmas and Flaire Print Communications strive to be as friendly to the environment as possible. In addition to being members of traditional printing industry organizations, Flaire is a member of the Printing Industry of Minnesota’s (PIM) “Great Printers Environmental Initiative,” which requires area printers to go beyond the minimum environment compliance regulations. The company also uses soy inks and participates in “Clean Air Minnesota,” which is a partnership of local businesses, environmental groups, and others to help reduce air pollution. The company proudly explains its membership and participation in each of these environmental initiatives on its web site (www.flaire.com/about.html).

When it came time to move from a film-based workflow to CtP, the Kuzmas set out to find the best and most appropriate CtP system for their business. With a passion as strong for the environment as they have for printing, they realised that Agfa’s :Acento with :Azura chemistry-free plates and :Sublima XM screening was the best option for the company. :ApogeeX, Agfa’s advanced digital workflow solution, guides the process.

It should come as little surprise that Flaire was the first in Minnesota to use the :Azura system. For the Kuzmas, the elimination of developer gave them another reason for their clients and potential clients, who also have an appreciation for the environment, to choose Flaire over the competition.

“We are trying to get all the print buyers to consider us, not only for our exceptional quality and service, but because of our care and concern for our environment. We are always trying to better ourselves and the elimination of developer was critical to our decision to go with Agfa’s CtP system,” Mark Kuzma said.

Going Chemistry-Free

:Azura is a grained and anodised aluminium thermal plate that uses patented ThermoFuse technology to physically bond images to the plate without any chemical processing. A clean-out step follows the non-ablative imaging process to enhance contrast. The result is highly stable and predictable thermal imaging, without any com-promises on press. :Azura plates offer high quality (2-98% dots on plate) imaging for printers using 2-, 4- and 8-up formats.

:Azura and its ThermoFuse technology allow printers to eliminate water and developer from the CtP process. As a result, the :Azura system can be environmentally sensitive and quite beneficial to a printer’s bottom line. For example, with :Azura, a typical 4-up printer would only use a small container of gum per month, versus traditional CtP systems that use thousands of gallons of water, devel-oper and finisher. This could save printers thousands of dollars each year.

Printing with earthly concerns is a relatively new phenomenon, according to Paul Gutkowski, who serves as PIM’s safety and environmental services director. For now, while the trend is first starting to gain steam, print buyers still first look for quality in their printing products. When it comes to choosing one printer from an-other, with all else being equal, most print buyers would choose the one who showed concern for the environment.

“Flaire Print Communications has been leading the way when it comes to fulfilling the requirements of our program,” Gutkowski said. “Systems such as Agfa’s :Azura create less pollution in the environment and help to create a safer working environment for a printer’s employees.”

Quality Counts

When Flaire sales representatives talk to print buyers about their prepress operation, they now have an entire package to sell. With :Azura, Flaire offers high quality printing with fast turnaround times. Helping the environment is a bonus.

"Our pressman tells me that the :Azura plate is the best he’s ever worked with," Mark said. “We are always trying to go a step beyond to stay competitive. Our new Agfa CtP system has us at a whole new level and we aggressively sell those differences to our customers.”

Flaire’s CtP quality has gained significant recognition among its customers and the community. The company recently won a Gold Award from the Central Minnesota Craftsmen Club of the Central Minnesota Print Professional Association for a piece that was printed with :Sublima on a :Galileo. Mark expects awards to be rolling in from his work using the :Acento with :Azura and :Sublima, as well.

“Sublima is absolutely great. I personally see the difference,” Mark said.

At the end of the day, the Kuzma brothers can leave the office knowing they have performed excellent service for their customers and done their part to make the world a better place.







Business Stationery
CD-R Duplication
Custom Post-it® Notes
Custom Printed Postcards
Flaire Post-it® Promotion

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